Automotive Torque Specifications
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Jeep CJs 1949-86

Transfer Case

model 18
component torque
transfer case-to-Transmission bolts 28-32 ft. lbs.
model 20
component torque
front and rear output shaft yoke nuts 1966-78 225-250 ft. lbs.
1979 90-150 ft. lbs.
front output shaft rear bearing cover-to-Case bolts 28-32 ft. lbs.
intermediate shaft lockplate bolt 12-15 ft. lbs.
lower cover-to-Case bolts 12-15 ft. lbs.
rear bearing cap assembly-to-Case bolts 28-32 ft. lbs.
shift fork set screws 12-15 ft. lbs.
shift rod housing-to-Case bolts 28-30 ft. lbs.
transfer case-to-Transmission bolts 28-30 ft. lbs.
model 300
component torque
bottom cover bolts 10-20 ft. lbs.
cover plate bolts 25-40 ft. lbs.
front and rear bearing cap bolts 35 ft. lbs.
front and rear output yoke nuts 120-150 ft. lbs.
input shaft support bolts 7-10 ft. lbs.
lockplate bolt 20-25 ft. lbs.
shift fork set screws 12-18 ft. lbs.
quadra-Trac
Full time 4 wheel drive
transfer case
component torque
breather 6-10 ft. lbs.
differential end cap bolts 24-30 ft. lbs.
drain and fill plugs 15-25 ft. lbs.
front cover-to-Rear cover bolts 15-25 ft. lbs.
output shaft nut 90-150 ft. lbs.
power takeoff cover-to-Transfer case bolts 3/8" bolts 15-25 ft. lbs.
5/16" bolts 10-20 ft. lbs.
speedometer adapter 20-30 ft. lbs.
transfer case-to-Transmission bolts 30-50 ft. lbs.
reduction unit
component torque
fill plug 15-25 ft. lbs.
power takeoff cover-to-Case bolts 15-25 ft. lbs.
reduction unit-to-Transfer case bolts 3/8" bolts 15-25 ft. lbs.
5/16" bolts 8-10 ft. lbs.
shift lever-to-Shaft nut 15-25 ft. lbs.
Model 20 Transfer Case Assembly(Click for bigger picture)
Fig. 1 Model 18 Transfer Case Assembly.
Model 20 Transfer Case Shifter Assembly
Fig. 2 Model 20 Transfer Case Shifter Assembly.
Model 20 Transfer Case Assembly(Click for bigger picture)
Fig. 3 Model 20 Transfer Case Assembly.
Model 300 Transfer Case Shifter Assembly
Fig. 4 Model 300 Transfer Case Shifter Assembly.
Model 300 Transfer Case Assembly(Click for bigger picture)
Fig. 5 Model 300 Transfer Case Assembly.
Quadra-Trac Transfer Case Assembly(Click for bigger picture)
Fig. 6 Quadra-Trac Transfer Case Assembly.
Quadra-Trac Reduction Unit Assembly(Click for bigger picture)
Fig. 7 Quadra-Trac Reduction Unit Assembly.

 

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